Heavy Duty Electric Rail Transfer Cart for Industrial Material Transport 1-500t Load Product Description
1.Introduction of motorized rail cart
The Heavy Duty Electric Rail Transfer Cart is a robust industrial-grade solution designed for material transport with load capacities ranging from 1 to 500 tons. It operates on fixed rail systems to move heavy goods—such as raw materials, machinery, steel coils, or project cargo—safely and efficiently across workshops, warehouses, ports, and production plants. Powered by customizable electric drive systems (e.g., low-voltage, battery, or cable-reel), it ensures reliable, clean, and quiet operation even in extreme conditions. Engineered with reinforced structures, intelligent controls, and modular configurations, this cart optimizes workflow efficiency, reduces manual labor, and supports high-capacity logistics in demanding industrial sectors like steelmaking, shipbuilding, and heavy assembly.
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Application
2.Application of motorized rail cart
3.Applicable sites of motorized rail cart Heavy industry manufacturing
In large equipment manufacturing plants, it is responsible for precisely transporting core components such as frames and pressure vessel tanks weighing hundreds of tons between different workshops and workstations. Its powerful load capacity and stability ensure absolute safety during movement.
Steel and metallurgy industry
From the transfer of molten steel ladles in the steelmaking area, to the transportation of high-temperature steel billets in the continuous casting process, and then to the circulation of finished steel coils in the hot rolling line, it can handle all these tasks. The special design for high-temperature working conditions enables it to operate stably in extreme environments, ensuring the continuity of production.
Large-scale infrastructure projects
This forklift can easily handle the problem of moving overly long and heavy components within the bridge component prefabrication yard and wind power tower manufacturing base. Its customizable platform (such as a multi-wheel set distributed load-bearing system) can effectively distribute the load and protect components from damage during transportation.
Ports and logistics hubs
It is used for the rapid transfer of heavy containers or large engineering equipment between storage yards and berths, enhancing the port's throughput efficiency.
Product Parameters
4. Parameter of motorized rail cart
| Model | BDG-2t | BDG-5t | BDG-10t | BDG-16t | BDG-20t | BDG-25t | BDG-30t | BDG-40t | BDG-50t | BDG-63t | BDG-80t | BDG-100t | BDG-150t |
| Rated Load(t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 |
| Table Size (mm) | Length(L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Width(W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 |
| Height(H) | 450 | 450 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 |
| Wheel Base(mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 |
| Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 |
| Motor Power(kw) | 0.8 | 0.8 | 1.5 | 2.2 | 2.5 | 3 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 15 |
| Transformer Power(KVA) | 3 | 3 | 5 | 6.8 | 6.8 | 6.8 | 10 | 10 | 10 | 20 | 20 | 30 | 30 |
| Transformer Quantity | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Running Distance(m) | 70 | 70 | 70 | 70 | 70 | 70 | 70 | 60 | 50 | 50 | 50 | 50 | 50 |
| Max Wheel Load(KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 |
5.Advantages of motorized rail cart Low noise It causes low noise level.
Maximum safety Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
Easy for operation These vehicles are easy to drive, so as soon as you get it you will be able to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation
Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both small and extremely huge loads for its modular fabrication and its high payloads: up to 300 ton for each trolley.
6. Customizable of motorized rail cart Appearance:Table Size, Table Material, Table type, Rated Load, Color, Wheel Base,Detachable structure etc.
Special Function: Hydraulic Lift Table, Dumpling, Climbing, V shape, PLC control system, Automatic Positioning, clamping device, Anti-explosion, Heat-proof function, Weighting system etc.
Safety Device: Alarm light, Emergency stop button, Radar detector, Buffer, V shape support, Guardrails etc.
Special Design: Round corner, Hold pendant box, Lifting hole etc.
7. Factory and Customers 
8.Certificates ans Service
